i-DR A301 | Single Head

The i-DR A301 is a single intelligent fluid dispensing handler pump system. It’s unrivalled lightness and agility ranks the best in accuracy and precision amongst the “A” series. It comes with customizable conveyor design for the automated manufacturing of high-value products.

Industry 4.0

Industry 4.0
Technology

Micro-volume dispensing

High
Precision

Granite
Structure

High
Flexibility
(Pump conversion)

Smart
Volume
Control

Icons

Multiple Standard
Compliance
(SMEMA, SECS/GEM)

Behold The Revolutionized
Single Pump System

It excels in processing diverse automatic pipette types of large-scale protected semiconductor device packaging that requires extremely sensitive precision demands like 5G optical device, MEMS, 008004 capacitor SMD soldering, SMD components, and micro soldering. It is built with a fully enclosed cover on top of a solid reinforced granite base and gantry for maximum stability. Light, agile, and flexible, nozzles are easily changeable to fit the desired output. Its closed-loop linear encoding system syncs perfectly together with the machine’s primary XY gantry system. It allows an environment of extremely stable operations and higher precision outputs.

Smart Auto Magazine Handler

The i-DR A301 comes with a sensor to detect subject to dispense. This feature enables a magazine holder to load and unload any dispensing subjects onto the workpiece automatically. After completion, you can extract the product by removing the entire magazine. On top of that, the sensors of the automated liquid dispenser will detect possible failures or misplacements caused by human or operation error as it automatically alerts the operator before system failure. It dramatically reduces downtime and prevents unnecessary chaos.

Industry 4.0

The latest Industrial Revolution that focuses heavily on interconnectivity, automation, machine learning, and real-time data. Our dispensing systems are equipped with these various types of sensors. It allows the machine learning technology to correspond with disparity and variations automatically. It can also smartly implement compensation of flaws and imprecisions on dispensing applications.

Smart Volume Control & Self-Weight Calibration

NSW innovative self-weighing calibration system uses an advanced cutting-edge algorithm to measure dispensing processes for volume and weight preciseness.  Our Smart Volume Control automatically self-tunes to meet desire dispense volume in light speed repeatedly. It eliminates any inconsistency and temperature instability during material dispensation that causes imprecisions or rejections.

Inline Dispensing Volume Monitoring

This technology allows the workpiece to be inspected by another inline equipment for flaws and imprecision. It notifies you by smartly indicating the location of the defect then automatically marks rejected workpieces on the server’s database. This feature saves cost and prevents future flaws and errors.

High Precision & Reduced Disparity

NSW dispensing handler is integrated with solid construction grade granite base, gantry and steel structures, inline dispensing volume monitoring compensation technology, and intelligent self-weight calibration features. It enables our dispensing equipment to achieve precision and sharp accuracy with variations that are a hundred times smaller than a human hair.

e-Mapping Function

NSW dispensing handler comes with an advanced e-mapping function. It enables you to use the e-map file as a guideline and path for the equipment to administer on a workpiece. Alternatively, you can use NSW’s integrated line scan camera feature to identify the dispensing area and XYZ position of the workpiece.

Granite Base Structure
& with Precision Craftsmanship

The system built is fully enclosed with a cover onto a solid granite base and gantry, which is a popular type of felsic intrusive igneous rock that is granular and phaneritic in texture. Because of its stable and goliath features, it is used mainly in the construction industry. This material is forced between other layers of rock by the natural pressure under the Earth’s surface. As a result, when compared to steel structures, granite delivers better performance in terms of stability, accuracy, and speed.

Vision Calibration System

Integrated with the advanced vision system to assist NSW pump heads, it quickly acquires the exact XY position of the dispensing location on a workpiece. This system enables you to achieve precise constant accuracy and eliminates system tolerances. The system can detect misaligned workpieces when a new workpiece is loaded into the system during a repeating dispensing process.

Lasered Height Examinations

Utilizing advanced laser beams enables the NSW dispensing handler to measure the surface height of the workpiece before any dispensing process begins. This non-contact measurement device helps you measure a variety of surfaces, including high-density holes, trenches, and cavity. It can determine surfaces like shiny metal to dark surfaces with extreme speed across all axis.
(Optional with confocal sensor systems)

More Features & Characteristics 

NSW equipments in action

SMEMA, SECS/GEM

Compliant and crafted with SMEMA and SECS/GEM standards for all NSW dispensing systems. SECS/GEM allows communicative networks between NSW equipment, automated systems and host’s factory network enabling Smart Factory Manufacturing.

NSW Needle Tip cleaner

Auto Needle Tip Cleaner

Equipped with an automatic needle tip cleaner feature, it can remove any impurities and unwanted existing materials after long operating hours. You can summon cleaning any time to ensure continual performance.

Heater indicator

Intelligent Ai Heater

Integrated with programmable workpiece heater to warm up any dispensing subject on board according to your recipe. Designed with industrial standard preciseness with its configurable temperature control capability NSW advanced heater system can maintain temperature consistently.

Technical Specification

Operating System Windows® Operated
Handler Software NDisp3 WIN
No. of Axis 3
Max Head 1
 XY Actuator  Precision Ground Ball Screw
XY Accuracy ±10μm (0.010mm)
Z Actuator Precision Rolled Ball Screw
Z Accuracy ±10μm (0.010mm)
XY Repeatability ±5μm (0.005mm)
Z Repeatability ±5μm (0.005mm)
XY Resolution ±1μm (0.001mm)
Z Resolution ±1μm (0.001mm)
XYZ Linear Encoder Resolution 0.5μm/Step (0.0005mm) (Optional)
Board Length Min: X-50mm   | Max: X-300mm
Board Width Min: Y-40mm (Optional up to 24mm)    | Max: Y-210mm
Max Over Board Thickness 5mm
Max Under Board Thickness 3mm
Weighing Scale Resolution 0.01mg (Optional) / 0.001mg (Optional)

FIND OUT HOW WE CAN HELP YOU?

Contact Us sales(at)nswautomation.com

Your Advanced Dispensing Solutions