i-DR A304 | Quadruple Head
The i-DR A304 is a quadruple fluid dispensing pump system built for swiftness. It is perfectly engineered to handle all types of challenging large-scale semiconductor device packaging demands.
Multiple Standard Compliance
Quad Pump System
The i-DR A304 is the world’s first integrated system of all automated dispensing handlers with a complete four heads and 12 independent programmable motorized axes to support various types of different unpredictable board layout design. This automated liquid dispenser equipment efficiently increases production throughputs. The i-DR A304 series also improve its overall operation stability and precision level with a full robust Granite base design with various types of improved features. Some of its highlighted marks are such as a linear encoding system built onto its primary XY axis, non-contact height scanning, automatic full needle position calibration, board’s mapping, inline dispensing volume monitoring, and compensation options.
Granite Base Structure
& with Precision Craftsmanship
The system built is fully enclosed with a cover onto a solid granite base, which is a popular type of felsic intrusive igneous rock that is granular and phaneritic in texture. Because of its stable and goliath features, it is used mainly in the construction industry. This material is forced between other layers of rock by the natural pressure under the Earth’s surface. As a result, when compared to steel structures, granite delivers better performance in terms of stability, accuracy, and speed.
Vision Calibration System
Integrated with the advanced vision system to assist NSW pump head, it quickly acquires the exact XY position of the dispensing location on a workpiece. This system enables you to achieve precise constant accuracy and eliminates system tolerances.
Lasered Height Examinations
Utilizing advanced laser beams enables NSW dispensing handler to measure the surface height of the workpiece before any dispensing process begins. This non-contact measurement device helps you measure a variety of surfaces. It can determine surfaces like shiny metal to dark surfaces with extreme speed across all axis.(Optional with confocal sensor systems)
More Features & Characteristics
We use SMEMA and SECS/GEM for all NSW dispensing systems. All NSW products are carefully crafted and manufactured based on SMEMA machine in-line communication standards. Meanwhile, SECS/GEM allows communication between NSW equipment, automated system and the host’s factory network enabling Smart Factory Manufacturing.
Auto Needle Tip Cleaner
Equipped with automatic needle tip cleaner feature to remove any impurity and existing unwanted material after long operating hours. To improved performance, the needle can be automatically summoned for cleaning at any given interval of time.
Advanced Heater System
Integrated with Programmable workpiece heater to warm up any dispensing subject, board according to user’s recipe. NSW advanced heater system is designed with industrial standard preciseness with its configurable temperature control capability it can maintain temperature consistently.
|Operating System||Windows® Operated|
|Handler Software||NDisp3 WIN|
|No. of Axis||12|
|XY Actuator||Precision Ground Ball Screw|
|XY Accuracy||±10μm (0.010mm)|
|Z Actuator||Precision Rolled Ball Screw|
|Z Accuracy||±10μm (0.010mm)|
|XY Repeatability||±5μm (0.005mm)|
|Z Repeatability||±5μm (0.005mm)|
|XY Resolution||±1μm (0.001mm)|
|Z Resolution||±1μm (0.001mm)|
|XYZ Linear Encoder Resolution||0.5μm/Step (0.0005mm) (Optional)|
|Board Length||Min: X-50mm | Max: X-300mm|
|Board Width||Min: Y-40mm (Optional up to 24mm) | Max: Y-210mm|
|Max Over Board Thickness||5mm|
|Max Under Board Thickness||3mm|
|Weighing Scale Resolution||0.01mg (Optional) / 0.001mg (Optional)|