i-DR S400 | R&D Series

This series is a desktop pump fluid dispenser. They are engineered to match various types of miniaturized nanoelectronics devices manufacturing needs.

iDR-S400
Industry 4.0

Industry 4.0
Technology

Micro-volume dispensing

High
Precision

Granite
Structure

High
Flexibility
(Pump conversion)

Smart
Volume
Control

R&D Support
Features

Designed for
R&D Laboratory Environment

This NSW precision dispenser perfectly engineered to handle fluid dispensing valves application such as micron level dispensing, wafer-level packaging, and packaging of any miniature devices. Its flexibility in changing pump heads increases productivity and makes multitasking tasks seems easy. This dispenser controller even does pre and post inspections for you too. It is built with a fully enclosed cover onto a solid granite base, allowing it to deliver extremely stable and outstanding performance in terms of rapidity and overall accuracy. As compared to NSW’s previous nozzle dispenser desktop models, the i-DR S400 has significantly improved on its overall platform’s operational stability and reliability. It is strengthened via its high-quality Granite based structure and superior precision linear motion controls.

Industry 4.0 

The latest Industrial Revolution that focuses heavily on interconnectivity, automation, machine learning, and real-time data. Our dispensing system is equipped with various types of sensors. It allows the machine learning technology to correspond with disparity and variations automatically. It can also smartly implement compensation of flaws and imprecisions on dispensing application.

Intelligence Smart Volume Control & Self-Weight Calibration

The NSW self-weighing calibration system uses an advanced cutting-edge algorithm to measure the dispensing process for volume and weight preciseness, it then uses NSW Smart Volume Control to automatically calibrates and self-tune to meet desire result in light speed. It can eliminate any material, temperature instability that causes imprecisions.

Inline Dispensing Volume Monitoring Compensation

This technology allows the workpiece to be inspected by another inline equipment for flaws and imprecision. It notifies you by smartly indicating the location of the defect then automatically marks rejected workpieces on the server’s database. This feature saves cost and prevents future flaws and errors.

High Precision & Reduced Disparity  

NSW dispensing handler is integrated with solid construction grade granite base and steel structures, inline dispensing volume monitoring compensation technology, and intelligent self-weight calibration feature. It enables our dispensing equipment to achieve precision and sharp accuracy with variations that are a hundred times smaller than human hair

e-Mapping Function

NSW dispensing handler comes with an advanced e-mapping function. It enables you to use the e-map file as guideline and path for the equipment to administer on a workpiece. Alternatively, you can use NSW’s integrated line scan camera feature to identify the dispensing area and XYZ position of the workpiece.

iDR-S400 Dispensing sample microscopic view

Granite Base Structure
& with Precision Craftsmanship

The system built is fully enclosed with a cover onto a solid granite base, which is a popular type of felsic intrusive igneous rock that is granular and phaneritic in texture. Because of its stable and goliath features, it is used mainly in the construction industry. This material is forced between other layers of rock by the natural pressure under the Earth’s surface. As a result, when compared to steel structures, granite delivers better performance in terms of stability, accuracy, and speed.

Vision Calibration System

Integrated with the advanced vision system to assist NSW pump head, it quickly acquires the exact XY position of the dispensing location on a workpiece. This system enables you to achieve precise constant accuracy and eliminates system tolerances.

Lasered Height Examinations

Utilizing advanced laser beams enables NSW dispensing handler to measure the surface height of the workpiece before any dispensing process begins. This non-contact measurement device helps you measure a variety of surfaces. It can determine surfaces like shiny metal to dark surfaces with extreme speed across all axis.(Optional with confocal sensor systems)

More Features & Characteristics 

NSW R&D Features

R&D Support Features

The R&D Lab series is design for clean room environment with a smaller footprint, this series has a larger dispensing working space enables engineers to work on a large wafer, testing device or workpieces. The system is space saving, flexible and convenient to utilize any dispensing application dynamically.

NSW Needle Tip cleaner

Auto Needle Tip Cleaner

Equipped with automatic needle tip cleaner feature to remove any impurity and existing unwanted material after long operating hours. To improved performance, the needle can be automatically summoned for cleaning at any given interval of time.

S400 Heater

Advanced Heater System

Integrated with Programmable workpiece heater to warm up any dispensing subject, board according to user’s recipe. NSW advanced heater system is designed with industrial standard preciseness with its configurable temperature control capability it can maintain temperature consistently.

Technical Specification

Operating System Windows® Operated
Handler Software NDisp3 WIN
No. of Axis 3
Max Head 1
 XY Actuator  Precision Rolled Ball Screw
XY Accuracy ±20μm (0.020mm)
Z Actuator Rolled Ball Screw
Z Accuracy ±20μm (0.020mm)
XY Repeatability ±10μm (0.010mm)
Z Repeatability ±10μm (0.010mm)
XY Resolution ±5μm (0.005mm)
Z Resolution ±5μm (0.005mm)
XYZ Linear Encoder Resolution N/A
Max Dispensable Area 320mm x 350mm
Weighing Scale Resolution N/A
Needle Tip XYZ Calibrator Yes, Integrated
Needle Tip Vacuum Cleaner Yes, Integrated

FIND OUT HOW WE CAN HELP YOU?

Contact Us sales(at)nswautomation.com

Your Advanced Dispensing Solutions